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500kVA Oil Transformer/

500kVA 10kV Oil-Immersed Copper Winding Transformer for Data Centers

Model:S20-M-500/10 (S13-M-500/10 and S22-M-500/10 optional)

Rated Capacity:500 kVA

Phase:Three-phase

Frequency:50 Hz / 60 Hz

Rated High Voltage (HV):10 kV (11 kV, 12 kV, 13.8 kV, 20 kV optional)

HV Tapping Range:±2×2.5% off-circuit (±5% optional, OLTC on request)

Rated Low Voltage (LV):0.4 kV (0.415 kV / 0.48 kV / 0.69 kV optional)

Vector Group:Dyn11 (Yyn0 optional)

  • Product Details
  • FAQs
  • Packing & Delivery

Quick Answer

A 500 kVA 10 kV three-phase oil-immersed transformer for a data center is a hermetically sealed, copper-wound distribution transformer that steps 10 kV medium voltage down to 400/415/480 V to feed the UPS input switchgear, mechanical cooling and site services of a data hall. Data center sites choose sealed oil-immersed units for outdoor campus substations and main distribution feeds because the corrugated sealed tank removes the conservator and every periodic oil maintenance task, absorbs the sustained high base load of IT racks running 24/7, and costs roughly 10–15% less per kVA than cast resin. For UPS and rectifier loads, specify a K-13 rated design and Dyn11 vector group.

Product Overview

This is a three-phase, 50/60 Hz oil-immersed distribution transformer rated 500 kVA with a primary voltage of 10 kV and a secondary voltage of 0.4 kV (415 V, 480 V or 690 V on request). Both HV and LV windings are copper. The active part is sealed inside a corrugated-fin steel tank with no conservator, so the insulating oil never contacts air, never needs sampling, filtration or topping-up, and the unit is genuinely maintenance-free for its design life of 25 years.

It is built for data center campuses: outdoor site substations, utility-entry transformers, main distribution feeders and PV-plus-storage or emergency-supply transformers. The standard supply includes oil-temperature monitoring and an RS485/Modbus RTU interface, with an optional 4G or LoRa DTU so winding and oil temperature, load current and voltage can be read directly by the building management system (BMS), the DCIM platform or the site SCADA. Manufactured under ISO 9001 and designed and tested to IEC 60076-1/-2/-3/-5/-10, GB 1094 and GB 20052-2024.

Why Data Centers Choose Sealed Oil-Immersed Over Dry Type

Our recommendation: for an outdoor data center campus substation, utility-entry transformer or any main distribution feed outside the server hall, specify a hermetically sealed oil-immersed transformer. Reserve cast resin dry type for indoor electrical rooms, the server hall itself and any location where the local fire code rules out combustible oil.

The reason is sustained duty and cost. A data center transformer runs energised 24/7 and, unlike a utility distribution transformer, carries a high and relatively steady base load near its design point. Oil has far greater thermal mass than air, so the tank absorbs the thermal cycling of IT, cooling and UPS loads without driving the winding hot spot up. A sealed tank also removes the OPEX item most operators forget to budget: no annual oil sampling, no filtration, no conservator breathers to replace.

Consideration Sealed Oil-Immersed (this product) Cast Resin Dry Type Data Center Impact
Installation Outdoor campus substation, fenced or walled Indoor electrical room, server hall Fire code and space usually decide it
Fire and oil Combustible oil — needs bund or spill plan per local code Self-extinguishing, no oil Indoor/underground → dry type
Sustained high load Excellent — oil thermal mass absorbs 24/7 IT + cooling load Lower overload tolerance, faster hot-spot rise High base load favours oil
Maintenance None — sealed, no oil sampling ever None Sealed oil removes a recurring OPEX line
Cost per kVA Lowest Typically 10–15% higher Oil wins capex-sensitive sites
Harmonics K-13 winding design for UPS rectifiers K-rated designs standard Both can be specified — state it explicitly
Noise ≤ 55 dB(A), low-noise build ≤ 50 dB(A) Slightly quieter Near offices/retail specify a dB limit

Key Features

  • Hermetically sealed corrugated tank — no conservator, the oil never contacts air. No oil sampling, filtration or topping-up for the whole 25-year design life; this removes the OPEX item most operators forget to budget.
  • Built for sustained 24/7 data center duty — ONAN cooling with high oil thermal mass absorbs the high base load and thermal cycling of IT, cooling and UPS loads without winding hot-spot excursions.
  • Harmonic-capable K-13 winding design — modern double-conversion UPS systems and server PSUs inject total harmonic current distortion (THDi) commonly 15–30%; a K-13 rated design prevents overheating where a standard transformer would derate or fail early.
  • Dyn11 vector group as standard — traps zero-sequence and 3rd-order harmonics inside the delta winding so they do not travel upstream into the utility feeder or other site loads.
  • Copper windings on both HV and LV — lower load loss, lower temperature rise and better short-circuit withstand than aluminium, verified by type test to IEC 60076-5.
  • Class 1 or Class 2 efficiency available — S22 (lowest loss) or S20 per GB 20052-2024; on a 24/7 data center the efficiency grade directly lowers both the electrical bill and the cooling load, improving PUE.
  • Outdoor-ready construction — fluororubber gasket sealing from -25 °C to +55 °C, optional C4 / C5-M coating for coastal and industrial sites, IP54 cable boxes, anti-theft locks and vandal-resistant hardware.
  • Smart-ready for the data center — oil and winding temperature, load current and voltage via RS485/Modbus RTU, with optional 4G or LoRa DTU feeding the BMS, DCIM platform or site SCADA.
  • Higher overload capacity — oil thermal mass handles cooling-plant and UPS-transient peaks that would drive a dry-type winding hot spot too high.
  • Low noise — ≤ 55 dB(A) at 1 m as standard, with a low-noise core and clamping design available at ≤ 50 dB(A) for sites adjacent to offices or retail.

Typical Applications

  • Outdoor campus substations and utility-entry transformers
  • Main distribution feeds to UPS input switchgear
  • Mechanical cooling and chilled-water plant feeders
  • Co-location, cloud and edge data centers (campus or single-building)
  • PV + battery + grid integrated power plants feeding data halls
  • Emergency and standby distribution tied to generator sets
  • Compact substation (YBW-12) for turnkey data center power delivery

Standards and Certifications

Designed and tested in accordance with IEC 60076-1 (general), IEC 60076-2 (temperature rise), IEC 60076-3 (insulation levels and dielectric tests), IEC 60076-5 (short-circuit withstand) and IEC 60076-10 (sound level), plus GB 1094 series and GB/T 6451. Energy performance meets GB 20052-2024 Class 2 as standard and Class 1 with the S22 design. Manufactured under ISO 9001, ISO 14001 and ISO 45001. CE conformity available; third-party type test reports (CNAS-accredited laboratory, KEMA or equivalent) available on request. Harmonic duty designed with reference to IEEE C57.110 and IEEE 519.

Q1: What size transformer does a data center need?

A: Size it from the coincident connected load of the UPS input, mechanical cooling and site services, not from the sum of nameplates. Apply a diversity factor of 0.7–0.9 and add 10–20% for future racks. A 500 kVA unit typically supports around 350–425 kW of effective load at a 0.85–0.9 power factor — roughly one UPS chain or one cooling-plant block of a mid-size data hall.

Q2: Do data centers need a K-rated transformer?

A: For UPS and rectifier loads, yes in practice. Modern double-conversion UPS systems and server PSUs inject harmonic current, with total harmonic current distortion (THDi) commonly 15–30% on dense facilities, and harmonic current heats windings beyond what the nameplate kVA suggests. Specify K-13 for UPS-fed data center loads; K-9 may suit lighter mixed loads. K-rating protects the transformer; active filtering may still be needed to meet IEEE 519 limits at the point of common coupling.

Q3: Can an oil-immersed transformer be used at a data center?

A: Yes, for the outdoor campus substation and the main distribution feed — that is the standard, lower-cost choice. Oil-immersed units handle the sustained high base load and thermal cycling of IT, cooling and UPS duty better than dry type and cost less per kVA. Local codes usually require a bund or spill containment; where the transformer must sit inside the server hall, in an indoor electrical room or underground, most fire codes require cast resin dry type instead.

Q4: Oil-immersed vs dry type for data centers — which is better?

A: It depends on location. For an outdoor utility-entry or campus main transformer, sealed oil-immersed wins on cost per kVA, overload and sustained 24/7 duty. For indoor installation close to the IT load (server hall, electrical rooms), dry type wins on fire safety and space. Many data centers use both: oil-immersed at the outdoor utility boundary, dry type inside the building.

Q5: How does transformer efficiency affect data center PUE?

A: Every watt of no-load and load loss is both an electrical loss and a cooling load. Because the transformer runs 24/7 at high average load, the grade you specify has a larger PUE impact than almost any other single component: Class 1 (S22) cuts both the utility bill and the cooling bill versus Class 3, and the saving repeats every year of the facility life. The exact loss and payback numbers follow from GB 20052-2024 Table 1 and your local tariff.

Q6: What is the difference between S13, S20 and S22 oil-immersed transformers?

A: They are the Chinese performance-level codes mapped to the three energy efficiency grades of GB 20052-2024. At 500 kVA, Class 3 (S13) allows the highest no-load and load loss and Class 1 (S22) the lowest; the exact limits are given in GB 20052-2024 Table 1. On a 24/7 data center the Class 1 unit pays back its small price premium through lower electrical and cooling cost.

Q7: Is 480 V or 690 V available, and can it run at 60 Hz?

A: Yes. The standard secondary is 400 V for 50 Hz markets; 415 V for 50 Hz markets using 415 V utilisation voltage; 480 V for 60 Hz markets such as the Americas, parts of Asia and the Gulf; 690 V is available for selected industrial and data center loads. Voltage ratio, tapping range, vector group and frequency are all configurable at order.

Q8: Can the transformer be monitored by the BMS or DCIM platform?

A: Yes. Standard supply includes an oil temperature indicator with alarm and trip contacts plus an RS485/Modbus RTU interface. An optional 4G or LoRa DTU publishes oil and winding temperature, load current, voltage and alarm status to the building management system, the DCIM platform or the site SCADA, so operators can see thermal headroom and plan capacity additions from real load data.

Q9: What is the typical delivery time and packing?

A: Production is typically 3–6 weeks depending on specification, voltage class and order quantity — well below the 30+ week lead times quoted by many suppliers during recent transformer shortages. Units ship oil-filled and sealed on a steel-reinforced wooden pallet, wrapped in moisture-barrier film with desiccant, bushings and cable boxes guarded by plywood, with lifting lugs and shock/tilt indicators. Full export plywood crating is available on request.

Shipped oil-filled and factory-sealed on a steel-reinforced wooden pallet, wrapped in moisture-barrier film with desiccant, HV and LV bushings plus cable boxes protected by plywood guards, fitted with lifting lugs and shock/tilt indicators. Suitable for sea, road and rail transport; full export plywood crate available on request. Where destination regulations require, the unit can be shipped drained with oil in sealed drums. Final gross weight, crate dimensions and packing list confirmed before shipment.

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