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Prefabricated Substation/

1000kVA 20kV Prefabricated Substation YBM-20/0.4-1000

Model:YBM-20/0.4-1000 (other capacities 30–2500 kVA available)

Rated Capacity:1000 kVA

Phase:Three-phase

Frequency:50 Hz / 60 Hz

  • Product Details
  • FAQs
  • Packing & Delivery

Product Overview

1000 kVA three-phase prefabricated (box-type) substation, 20 kV / 0.4 kV. HV switchgear, distribution transformer and LV switchgear are fully integrated and factory-tested in one compact, weather-proof steel enclosure. Model YBM-20/0.4-1000, compliant with IEC 62271-202 (prefabricated substations) and IEC 60076 (transformer), designed for industrial factory power distribution and supply units.

 

Key Features

  • Fully integrated, factory-tested design — HV switchgear, 1000 kVA transformer and LV switchgear pre-wired in one enclosure for quick on-site installation; mechanical/electrical interlocking and mimic diagram ensure safe, easy operation.
  • Compact, weather-proof steel enclosure — High-strength steel with anti-corrosion, anti-UV (tropicalized) paint, IP33D/IP54 protection for reliable outdoor service.
  • Low-loss core & copper windings — Grain-oriented silicon steel core cuts no-load losses (S20 series option); copper windings provide high mechanical strength and short-circuit withstand.
  • Reliable HV protection — Load-break switch with HV fuses, or optional vacuum circuit breaker, plus earthing switch for safe maintenance.
  • Complete LV distribution — Main ACB/MCCB, outgoing feeder breakers and metering; reactive power compensation optional.

 

Typical Applications

  • Industrial factories and manufacturing plants (factory power supply units)
  • Commercial buildings, shopping centers and hotels
  • Urban 20kV distribution networks and remote / temporary power supply
  • Renewable energy projects (PV / wind step-up stations and auxiliary power)
  • Mining sites, infrastructure and construction projects

 

Standards & Certifications

  • Engineered to IEC 62271-202 (high-voltage/low-voltage prefabricated substation), transformer to IEC 60076, LV switchgear to IEC 61439
  • ISO 9001 / 14001 / 45001 certified quality & EHS systems
  • CE marked for EU and international market access

Q1: What is a prefabricated substation (box-type substation)?

A: It is a complete power distribution unit that integrates high-voltage switchgear, a distribution transformer and low-voltage switchgear in one compact, weather-proof steel enclosure. It is factory-assembled and tested, then delivered to site for fast installation, saving space and civil work.

Q2: Which standards does this 1000kVA 20kV substation comply with?

A: The substation complies with IEC 62271-202 (prefabricated substations), the internal transformer with IEC 60076 (Parts 1, 2, 3, 5, 10), and the LV switchgear with IEC 61439. It is also engineered to GB/T 17467 for reference, and CE marked.

Q3: What is inside the 1000kVA 20kV prefabricated substation?

A: HV side: incoming load-break switch or optional vacuum circuit breaker with HV fuses and earthing switch. Transformer: 1000 kVA 20 kV / 0.4 kV oil-immersed (dry-type optional), Dyn11. LV side: main ACB/MCCB, outgoing feeders and metering; capacitor bank optional.

Q4: Can the capacity, voltage ratio or transformer type be customized?

A: Yes. Capacities from 30 kVA to 2500 kVA, HV of 10 / 20 / 35 kV, LV of 0.4 / 0.69 kV, and oil-immersed or dry-type transformer inside can be manufactured according to project requirements.

Q5: Is the substation suitable for outdoor installation in tropical or coastal areas?

A: Yes. The enclosure is made of corrosion-resistant steel with IP33D/IP54 protection and tropicalized, anti-corrosion treatment, suitable for hot, humid and coastal environments. Noise reduction, special painting and foundation details are available on request.

  • 40HQ Standard Container

Ideal for small prefabricated cabins that fit container inner limits. Packing: Steel base, stretch & rain film, internal desiccants, wooden bracing.

  • 40FR Flat Rack (OOG Cargo)

Ideal for most whole prefabricated cabins with oversized dimensions. Packing: Steel base, full tarpaulin cover, multi-chain lashing, anti-tear tarpaulin reinforcement.

  • Break-Bulk Shipment

Ideal for extra-large cabins or bulk multi-unit project orders. Packing: Carrier professional fixing, thick heavy rainproof covering.

  • Split Module + Container Shipping

Ideal for oversized cabins unable to ship as a whole unit. Packing: Steel pallets for split modules, fumigation-free wooden crates for spare parts.

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